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Atom Probe

What Is Atom Probe Tomography?

APT is a technique that reconstructs a three-dimensional atomic-scale map of a small specimen by detecting and identifying evaporated ions from the sample surface. The result is a dataset that shows elemental identity and spatial position, enabling precise analysis of nanoscale chemistry.

APT is particularly valuable when conventional techniques cannot resolve:

  • Nanoscale precipitates and clusters

  • Grain boundary segregation

  • Interface chemistry in multilayers

  • Trace elements affecting reliability

  • Early-stage phase separation

Why Use Atom Probe?

Atom Probe is used when you need both:

  • 3D nanoscale distribution (not just 2D)

  • High elemental sensitivity (including minor or trace elements)

Typical questions APT can answer:

  • Where are key elements concentrated in the microstructure?

  • Are impurities or dopants segregating to grain boundaries?

  • What is the chemistry at an interface or thin layer?

  • Are nanoscale precipitates present, and what is their composition?

  • How does processing or heat treatment change element distribution?

Typical Application Scenarios

Semiconductor & Microelectronics

  • Dopant distribution and segregation

  • Interface chemistry in multilayers and barrier layers

  • Reliability investigations for nanoscale defects

Metals & Alloys

  • Precipitate composition and size distribution

  • Grain boundary segregation leading to embrittlement

  • Heat-treatment optimization and phase evolution

Battery & Energy Materials

  • Elemental heterogeneity in active materials

  • Degradation-related segregation at interfaces

  • Nanoscale compositional evolution after cycling

Advanced Coatings & Thin Films

  • Interlayer diffusion and interface reactions

  • Composition gradients across thin layers

  • Failure investigations in multilayer systems

Failure Analysis & Root-Cause Investigations

  • Trace element segregation linked to cracking or corrosion

  • Interfacial composition changes leading to delamination

  • Nanoscale features that are not visible by conventional microscopy

What Materials Can Be Analyzed?

APT is commonly applied to:

  • Metals and alloys (steel, aluminum alloys, superalloys, titanium alloys)

  • Semiconductor materials and devices

  • Thin films and multilayer structures

  • Some advanced ceramics and complex materials (depending on sample preparation feasibility)

If you are unsure whether your material is suitable, Xinbodi can evaluate sample feasibility based on your material system and analysis objectives.

What You Will Receive

Every Atom Probe project includes a structured deliverable package designed for technical decision-making. A typical report includes:

  • Project objective and sample information

  • Test plan and analysis conditions (as applicable)

  • 3D reconstruction and elemental maps (key regions)

  • Quantitative composition results for:

    • Specific phases / precipitates

    • Grain boundaries / interfaces

    • Selected regions of interest

  • Statistical analysis (when applicable):

    • Cluster/precipitate characterization

    • Size and composition distributions

  • Interpretation and engineering insights:

    • Mechanism hypotheses (if failure-related)

    • Correlation to processing conditions

    • Recommendations for follow-up testing or optimization

Why Choose Xinbodi for Atom Probe?

Every Atom Probe project is supported by a clear analytical strategy and expert interpretation—so you receive conclusions, not just raw datasets.

  • High-resolution nanoscale chemical analysis for complex materials

  • Strong experience in microstructure-driven problems and interface chemistry

  • Structured reporting focused on engineering decisions

  • Support for failure analysis, R&D, and process optimization

  • Confidential handling of proprietary materials and IP-sensitive projects

How to Start an Atom Probe Project

To help us design an efficient plan, it’s helpful to share:

  • Material type and processing history (if available)

  • Your key question (e.g., segregation, precipitates, interface diffusion)

  • Whether there is a “good vs. bad” comparison sample

  • Any existing microscopy or compositional data (optional)

Xinbodi can recommend the most efficient workflow and determine whether complementary techniques (e.g., SEM/EDS, TEM, XPS, SIMS) are beneficial.

FAQs

No. SEM/EDS and TEM/EDS provide valuable compositional information, but Atom Probe offers 3D atomic-scale mapping with very high sensitivity, particularly useful for segregation, precipitates, and interface chemistry.

APT can detect and quantify minor/trace elemental distributions in nanoscale regions, depending on sample and analysis conditions.

APT requires specialized specimen preparation and not all materials are equally suitable. Xinbodi can assess feasibility based on your material system and objective.

Yes. APT is widely used to identify nanoscale segregation or phase changes that contribute to cracking, embrittlement, corrosion, or interfacial failure.

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