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Viscosity

What is Viscosity Testing?

Viscosity describes a fluid’s resistance to flow—often referred to as “thickness.” Viscosity testing measures how easily a liquid or semi-liquid material flows under defined conditions such as temperature, shear rate, and time. It is a key QC and performance parameter for many products and process materials, impacting mixing, pumping, coating, printing, dispensing, and final appearance.

Viscosity testing is widely used for chemicals, solvents, oils, coatings, inks, adhesives, resins, slurries, and personal care products.

What Viscosity Testing Can Help You Solve

  • QC release testing and specification compliance (incoming and finished goods)

  • Batch-to-batch consistency and supplier comparison

  • Process control for mixing, dilution, and solvent loss/evaporation effects

  • Application performance (coat/print/dispense behavior; leveling vs sag)

  • Troubleshooting defects linked to flow (streaks, orange peel, dripping, stringing, poor coverage)

  • Stability monitoring (viscosity drift during aging or storage)

Typical Applications

  • Coatings & paints: application viscosity, leveling control, defect prevention

  • Inks & printing fluids: printability, screen/gravure performance, consistency

  • Adhesives & sealants: dispensing behavior, open time sensitivity, filler loading effects

  • Oils & lubricants: viscosity grade verification (project-dependent)

  • Battery slurries & suspensions: coating uniformity and processability (project-dependent)

  • Cosmetics & consumer products: texture and stability control

  • Process chemicals: concentration/dilution monitoring via viscosity trend (project-dependent)

Test Capabilities & What You Receive

Common Measurement Approaches (project-dependent)

  • Single-point viscosity at a specified temperature and speed (routine QC)

  • Viscosity vs shear rate (flow behavior screening: Newtonian vs shear-thinning)

  • Temperature-dependent viscosity (viscosity vs temperature curve)

  • Time-dependent behavior (stability under shear; thixotropy screening—if applicable)

  • Comparative testing across lots, suppliers, or aging conditions

Deliverables

  • Viscosity results with units (e.g., mPa·s / cP, Pa·s)

  • Test conditions (temperature, method, spindle/geometry, speed/shear condition, time)

  • Plots (optional) for shear-rate or temperature sweeps

  • Comparison summary and pass/fail vs your specification (if provided)

Sample Requirements

  • Sample types: liquids, solutions, emulsions, gels, pastes, slurries (method dependent)

  • Typical volume: commonly 20–200 mL (depends on viscosity range and instrument geometry)

  • Condition: homogeneous; minimize bubbles; note any settling or phase separation

  • Packaging: sealed container to prevent evaporation; label clearly

  • Information to provide: expected viscosity range, target temperature, product type (Newtonian vs shear-thinning if known), and any relevant QC spec

Workflow

  • Requirement review (QC point vs flow curve; temperature; acceptance criteria)

  • Method selection (instrument/geometry, speed or shear-rate plan, conditioning protocol)

  • Sample conditioning (mixing, degassing, temperature equilibration)

  • Measurement with defined timing and shear history

  • Data processing (averaging, repeatability checks, curve fitting if needed)

  • Reporting (results + conditions + conclusions)

FAQs

Most fluids become less viscous at higher temperature. That’s why viscosity must be reported at a specified temperature and controlled during testing.

Viscosity testing often reports a single value under defined conditions for QC. Rheology expands this to include viscoelasticity, yield stress, thixotropy, and curing behavior, which can be critical for complex materials.

Yes. For non-Newtonian materials, a flow curve (viscosity vs shear rate) is often more meaningful than a single-point value.

They can. Bubbles and settling can distort readings. We recommend proper mixing, gentle degassing, and consistent sample handling.

Replicates can be tailored to your QC needs. For routine screening, duplicates/triplicates are common; more may be used for method development or tight specs.

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