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Polymer Analysis and Testing Services

Xinbodi is a polymer and plastic testing laboratory supporting chemical analysis, material identification, formulation comparison, failure investigation and performance testing for plastics, resins, elastomers, coatings, adhesives and polymer composites.

Our laboratory combines chemical analysis with physical, mechanical, thermal and structural testing to help manufacturers identify materials, verify suppliers, investigate failures, compare formulations and evaluate whether a polymer is suitable for its intended application.
Testing programs are selected according to the material, product form, application conditions and the technical decision you need to make.

Polymer, Resin & Plastic Materials We Analyze

PE, PP, PVC, PET, PA, PC, POM, ABS, PMMA and other common plastic materials.

Plastic Analysis

PE, PP, PVC, PET, PA, PC, POM, ABS, PMMA, engineering plastics and other common plastic materials.

High performance plastics used in automotive, electronics, medical, and industrial applications.

Resin Analysis

Epoxy, phenolic, acrylic, polyurethane, polyester, silicone and other thermoset or specialty resin systems.

Rubber materials, elastomer compounds, fillers, oils, curing systems, and additives.

Rubber & Elastomers Analysis

NBR, EPDM, silicone rubber, TPE/TPU, elastomer compounds, fillers, oils, curing systems and additives.

Plastic films, packaging materials, barrier films, hygiene materials, and multilayer structures.

Coating Analysis

Polymer-based coatings, paints, cured films, binders, pigments, crosslinkers, additives and coating failure residues.

Adhesive chemical analysis and testing

Adhesive Analysis

Epoxy, acrylic, polyurethane, silicone, hot-melt and pressure-sensitive adhesives, sealants and cured bond-line materials.

Plastic materials containing fillers, fibers, pigments, flame retardants, or reinforcing systems.

Polymer Composites Analysis

Filled and reinforced polymers containing glass fiber, carbon fiber, mineral fillers, pigments, flame retardants and other functional additives.

Polymer Testing and Analysis Services

Polymer & Resin Identification

Identify the base polymer, resin system, or unknown polymeric material using techniques such as FTIR, Raman, Py-GC/MS, DSC, and complementary methods.

Polymer Composition & Additive Analysis

  • base polymer and resin chemistry
  • polymer blends and copolymer systems
  • plasticizers
  • antioxidants and UV stabilizers
  • flame retardants
  • lubricants and processing aids
  • impact modifiers
  • pigments and colorants
  • mineral fillers and reinforcing materials
  • residual monomers and low-molecular-weight compounds
  • contaminants and unexpected components

Filler, Pigment & Inorganic Component Analysis

Characterize mineral fillers, reinforcing materials, pigments, elemental components, and inorganic additives using TGA, XRF, ICP, XRD, SEM-EDS, and related techniques.

Molecular Weight & Polymer Structure Analysis

Investigate polymer backbone chemistry, monomer or comonomer information, molecular weight distribution, crystallinity and selected structural differences using NMR, GPC/SEC, FTIR, Py-GC/MS, DSC and XRD.

Polymer Failure & Contamination Analysis

Investigate cracking, brittleness, discoloration, odor, blooming, delamination, contamination, aging failure, and unexpected performance loss by comparing failed and reference samples.

Polymer Deformulation & Reverse Engineering

Identify resin systems, additives, fillers, curing-related components, and formulation differences to support competitor benchmarking, material replacement, formulation development, and product optimization.

Common Problems Our Polymer Testing Laboratory Helps Solve

Metal-to-Plastic Material Conversion

Replacing a metal component with plastic requires more than selecting a lighter material. Polymer analysis and reverse engineering can help evaluate resin type, fillers, reinforcement, thermal behavior and formulation requirements for a suitable plastic alternative.

Supplier or Batch Materials Perform Differently

Two materials may carry the same grade name but differ in resin characteristics, filler loading, additive packages, molecular weight, or contamination. Comparative analysis helps identify the differences that may affect processing or performance.

A Plastic or Resin Product Fails Unexpectedly

Cracking, brittleness, discoloration, surface blooming, odor, deformation, delamination, or premature aging may be related to material composition, degradation, processing history, or contamination.

The Material or Formulation Is Unknown

Identify an unknown polymer, resin, coating, adhesive, elastomer, or composite and determine the most relevant resin, additives, fillers, or other components for further investigation.

A Competitor or Imported Material Performs Better

Deformulation and reverse engineering can help reveal differences in resin systems, additives, fillers, curing-related components, and formulation architecture for benchmarking or imported material replacement.

Formulation Changes Do Not Deliver the Expected Performance

R&D teams may need to determine whether performance differences are related to resin grade, additive selection, filler level, molecular weight, crystallinity, or interactions between formulation components.

Contamination, Residues or Abnormal Odor Appear

Chemical analysis and microscopy can help identify foreign particles, deposits, migrated additives, volatile components, residual solvents, or degradation products and compare normal and abnormal samples.

Polymer Characterization and Structure Analysis

Polymer performance is influenced not only by chemical composition, but also by molecular weight, crystallinity, thermal transitions, filler dispersion, and processing history.

  • Crystallinity and Amorphous Structure
    Evaluate whether a material is amorphous, crystalline, or semi-crystalline, and understand how crystallinity affects strength, transparency, shrinkage, and heat resistance.

  • Thermal Behavior
    Analyze glass transition, melting, crystallization, decomposition, filler content, and thermal stability using DSC and TGA.

  • Molecular Weight Distribution
    Use GPC analysis to evaluate polymer molecular weight, degradation, resin grade differences, and supplier variation.

  • Morphology and Filler Dispersion
    Use microscopy and SEM-EDS to observe particles, cracks, contamination, filler distribution, and local defects.

Polymer Analysis and Testing Laboratory Capabilities

A polymer analysis laboratory may need to evaluate chemical composition, molecular structure, thermal behavior, morphology and selected physical properties together.

Xinbodi’s polymer analysis capabilities include:

Analysis Goal     Typical Techniques
Polymer identification     FTIR, Raman, Py-GC/MS
Additive analysis     GC-MS, LC-MS, HPLC, NMR
Molecular weight     GPC / SEC
Thermal behavior     DSC, TGA, DMA, TMA
Fillers and inorganic components     XRF, ICP, XRD, SEM-EDS
Surface and contamination     SEM-EDS, XPS, TOF-SIMS
Mechanical / physical properties     Tensile, impact, rheology, density
Failure investigation      Multi-technique comparison of failed and reference samples

Supplier Sample Comparison & Material Replacement

Xinbodi helps manufacturers compare supplier samples, failed samples, and replacement materials to find composition differences, impurity sources, and formulation gaps.

  • Supplier Comparison
    Compare resin, additives, fillers, and thermal behavior.

  • Impurity Analysis
    Identify residues, particles, VOCs, and trace contaminants.

  • Deformulation Support
    Understand resin systems, additive packages, and formulation logic.

  • Raw Material Replacement
    Support import replacement and supplier switching.

  • Good vs. Failed Sample
    Find differences behind cracking, odor, discoloration, or performance loss.

  • Cost & Performance Optimization
    Support better material selection and formulation adjustment.

Physical, Mechanical & Reliability Testing

Polymer performance depends on more than chemical composition. Physical, mechanical, thermal and environmental testing can be used to determine whether a plastic or polymer product meets its application requirements and to explain why materials with similar chemistry perform differently.
The applicable test method depends on material type, specimen geometry, product application and customer specification.

Physical Properties

Density
Hardness
Water absorption
Haze
Light transmittance
Water vapor transmission
Viscosity / rheology

Mechanical Performance

Tensile strength
Elongation at break
Elastic modulus
Flexural strength
Impact strength
Tear strength
Friction coefficient
Compression set
Stress relaxation

Aging & Reliability

Chemical resistance
Thermal aging
UV / photoaging
Ozone resistance
Abrasion resistance
Environmental exposure

Physical and mechanical testing can be performed according to applicable ASTM, ISO and GB/T methods where suitable standards, specimen requirements and test conditions are available.

Our Chemical Analysis & Testing Case Studies

White acrylic coating for formulation reverse engineering and composition analysis

Acrylic Coating Formulation Reverse Engineering

Xinbodi reverse engineers acrylic coating formulations to identify binders, pigments, fillers and additives, compare benchmark products and troubleshoot aging failures.
two component epoxy structural adhesive used in battery housings and aluminum die casting part bonding 11zon

Adhesive Composition Analysis

Xinbodi Laboratories provides adhesive composition analysis for epoxy, polyurethane, acrylic and industrial adhesives, helping manufacturers identify formulas, solve bonding failures and improve product performance.
Metal to plastic conversion showing a metal dust cover and an ABS GF plastic component during material evaluation

Metal to Plastic Conversion: ABS-GF Dust Cover Import Replacement

Discover how Xinbodi used ABS-GF composition analysis, plastic reverse engineering and product development to replace a discontinued imported dust cover.
Plastic materials and molded parts for composition testing

Plastic Composition Testing: How Labs Analyze Plastic Formulations and Additives

Need plastic composition testing? Xinbodi identifies resins, fillers and additives to compare formulations, solve failures and support material replacement.
Cracked injection molded POM plastic part

Plastic Cracking Failure Analysis: Why an Injection-Molded POM Part Cracked

Need help with cracked plastic parts? Xinbodi Lab provides plastic failure analysis to identify material, molding, stress and contamination causes and support practical corrective actions.
Comparison of unmodified and modified plastic samples illustrating plastic toughening and formulation development

Plastic Modification and Formulation Development: How to Improve Polymer Performance

Improve plastic toughness, stiffness, heat resistance and processability through formulation development, laboratory prototyping and performance testing at Xinbodi.
Multilayer PE Film Structure

Polymer Film Composition Analysis Lab: Identifying Layers and Additives in Multilayer PE Film

Explore how a polymer film composition analysis lab identified layers, PE resins, and additives in a multilayer film using complementary analytical methods.
Comparison of a clean NBR seal and a seal affected by white powder blooming

Rubber Failure Analysis: White Powder on NBR Seals

See how a rubber failure analysis identified white powder on NBR seals as ZnS and ZnO deposits and traced the defect to formulation, dispersion and vulcanization issues.
Rubber Material Testing of an imported rubber track for formulation analysis and reverse engineering

Rubber Material Testing: Reverse Engineering an Imported Rubber Track

Xinbodi used rubber material testing, formulation analysis and structural characterization to reverse engineer an imported rubber track and support localized production.

FAQs

Often yes. FTIR/Raman is typically the first step; more complex blends or additives may require Py-GC/MS, GC-MS, or NMR for confident identification.

We can often screen and compare additive signatures. Absolute quantification may require standards and a targeted method plan.

Yes. Depending on the resin system and project objective, resin deformulation and reverse engineering may combine spectroscopy, chromatography, mass spectrometry, thermal analysis, molecular weight analysis, microscopy, and elemental analysis to identify resin chemistry, additives, fillers, curing-related components, and important formulation differences. Exact reconstruction depends on sample complexity, component concentration, and the availability of suitable analytical methods and reference standards.

Yes. Cured coatings and adhesives may require a combination of spectroscopy, pyrolysis, extraction, chromatography and microscopy to identify binder chemistry, additives, fillers, contaminants and failure-related differences.

Yes. Polymer analysis can help investigate cracking, brittleness, discoloration, odor, surface blooming, contamination, aging failure, and abnormal material performance.

Sample requirements depend on the product type, formulation complexity and analytical methods required.

As a general guideline, about 100mL for liquid samples or about 10g for solid samples is often sufficient for many projects.

For complex, limited or unusual samples, please contact Xinbodi’s engineers before shipment so we can confirm the recommended sample quantity.

Crystallinity can affect strength, flexibility, transparency, shrinkage, heat resistance, chemical resistance, and failure behavior. DSC and XRD are commonly used to support crystallinity evaluation.

Polymer identification mainly answers “What is the base polymer or resin?” Polymer composition analysis goes further by investigating additives, fillers, plasticizers, stabilizers, pigments, contaminants, and other components that may affect material performance.

Yes, but cured and crosslinked materials usually require a multi-technique approach because they may not dissolve or separate like uncured resins. FTIR, Py-GC/MS, thermal analysis, extraction, microscopy, and other methods may be combined depending on the material and analytical objective.

FTIR may confirm that two samples belong to the same polymer family, but their molecular weight, crystallinity, filler loading, plasticizer level, antioxidant package, reinforcement, contamination, or processing history may still differ. Additional techniques such as GPC, DSC, TGA, GC-MS, LC-MS, XRF, or SEM-EDS may be needed to explain the performance difference.

A polymer testing lab may evaluate material identity, chemical composition, additives, molecular weight, thermal behavior, fillers, contaminants and selected physical or mechanical properties. The test plan depends on whether the goal is material verification, supplier comparison, failure investigation or product development.

Polymer composition analysis identifies the base polymer and investigates additional components such as plasticizers, stabilizers, flame retardants, pigments, fillers, processing aids and contaminants. More complex formulations may require several complementary techniques.

A polymer analysis laboratory is useful when you need to identify an unknown material, verify a supplier, compare two grades or batches, investigate a failure, identify contamination, or understand the formulation of a competitor or replacement material.

Have additional questions?
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